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Polygon Software Launches Cut Planning

Fully integrated with PolyPM’s PLM and ERP solution, PolyPM Cut Planning helps manufacturers optimize production and balance labor and material, while clearly communicating production needs to all team members.

Baltimore, MD – June 3, 2008 -- Polygon Software, a leading developer of Product Lifecycle Management (PLM) and Enterprise Resource Planning (ERP) solutions for apparel businesses, today announced the introduction of PolyPM Cut Planning. PolyPM’s Cut Planning module helps users build an optimum marker plan and spreads for efficient production. Fully integrated with PolyPM’s Enterprise Resource Planning (ERP) module, all aspects of the production process including markers, fabric, and estimated material requirements are available with each production order. By working with integrated cut planning, businesses are able to maintain their production data in one central database which creates a more efficient operation and reduces errors.

Web-enabled, using Microsoft SQL database engine, PolyPM integrates all aspects of the design through production process: product development, costing, sourcing, manufacturing, inventory, sales and distribution. By integrating business processes and people anywhere in the world, businesses use PolyPM to realize more efficient work flow, improved productivity and cost reductions. PolyPM creates an environment that lets management get decision making information when and how it needs it, to ensure faster time-to-market and exploit new business opportunities. Plus, PolyPM is flexible enough to change with business conditions, so management won’t need a cadre of programmers to customize and restructure the system as business conditions change.

Cut Planning uses an efficient three-step process that begins with planning the optimum markers and total plies required. Based on this information, a spread plan is automatically created that shows the required markers, marker lengths, material plies, and relationships to the cuts. When the spread plan is approved, cut orders are also automatically created, saving the labor intensive time associated with manually building cut orders. PolyPM automatically calculates the materials required for each Cut Order and will adjust material requirements based on actual requirements, rather than estimated requirements. Cut Planning helps businesses reduce errors and save fabric by:

  • Automatically calculating required plies and remaining units as markers are added to a plan.

  • Reducing cut planning time and generating Cut Orders automatically from the Marker/Spread Plan.

  • Calculating material requirements based on actual marker lengths and automatically adjusting requirements in each Cut Order.

  • Automatically adjust production quantities with balanced Marker Plan, adjusting secondary material requirements when primary material quantities are adjusted.

  • Integrated material withdrawal enables users to select the best rolls of fabric needed to complete a cut.

  • Reports that show Spread Plan, Cuts, markers in a cut, rolls needed for a cut, actual versus estimated comparisons, plus much, much more and user-defined reports.

  • Determine which sizes
  • to put in each marker, fabric plies, marker and fabric spread sequence.
  • Work-in-process integration to track cut order production at the bundle level.
  • About Polygon Software

    Polygon Software has a long and prestigious history of developing advanced software applications for the apparel industry. Starting in the 1970’s, the founders of Polygon developed the first CAD/CAM system for apparel manufacturers, the AM-1. Today this system is the worlds leading apparel CAD/CAM system. In the 1980’s Polygon introduced PolyNest, the first open apparel CAD/CAM software running under Microsoft Windows. PolyNest revolutionized the way apparel CAD was distributed by enabling end-users to acquire their software and hardware from multiple sources. Polygon's latest product, PolyPM, is the first product to integrate PLM and ERP into a single solution, automating the transition from design to manufacturing. PolyPM transforms the way small to mid-sized brands, distributors and manufacturers operate, by providing information technology that previously was only available to the “big-guys”, in a system that lets users independently customize their installation to reflect their business practices. For more information, please visit www.polypm.com.

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